Tag Archives: deburring gears

Using Deburring to Increase Manufacturing Productivity

gear deburring

In life consistency proves to be a key of success. Boring, yet repeatable actions managed over time are one of the best ways to keep things, processes and people functioning at their best. This is true for the most basic of human activities from brushing teeth to moving the body to keep it healthy and nimble. Other working items also benefit from consistent processes. In a manufacturing facility, routine maintenance is an essential part of operations and maintaining productivity.

The importance of observing a maintenance schedule in a manufacturing facility cannot be overstated. Every piece of machinery contains a multitude of moving parts and with complexity comes the potential for stresses. Each piece has a different life span and because of that, there is some expectation of failure during its lifetime. Knowing this, operations and facilities personnel are always on the lookout for ways to improve and lengthen the amount of life a part and/or machinery can provide.

Maintenance Schedule

Having a schedule for service and maintenance is necessary for everything from the HVAC system and the lifts below and everything in between. It’s a mammoth task that’s mission critical, especially when you consider the expense of unexpected breakdowns and downtime. The balancing act becomes even more complicated when you consider each part and every machine is on a slightly different schedule.

Because of this, there is some level of estimation involved. Should the person tasked with maintenance follow the manufacturer’s suggested length of time, should they implement something unique to the manufacturer or do they roll the dice, so to speak, and see how much life a part or machine has? A scheduled maintenance approach means there will be some element of life left in the part, which to some can feel like leaving money on the table.

Deburring is Good Maintenance

One process that can add to the life of machines throughout the manufacturing plant is deburring. Regular deburring of gears and sprockets can extend the life of a machine. Deburring using silicon carbide and diamond brushes can remove the troublesome burrs that can keep a machine from functioning at its best. The removal of sharp pieces of metal and hard plastic also benefits those working on the machines. Burrs left in place can dislodge and end up falling into machinery seams and can cause cuts and bruises in those working with the machinery.

Deburring Machines

Cleveland Deburring Machine Company (CDMC) specializes in the deburring of gears and sprockets. CDMC offers many machines for nearly any gear application.

Model 5000 – deburrs parallel-axis gears with consistent, repeatable results

Model 1220 – uses a large diameter nylon radial brush for ring gears up to 15” in diameter

Model 3000 – perfect for standard bevel gears up to 48” in diameter

OLS Series – used for pump gears, can deburr the gear profile on both surfaces in one rotation

 

For information on a deburring machine to fit your manufacturing needs or for a free evaluation, contact CDMC today at (216) 472-0200!

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The Increasing Importance of Cybersecurity in Manufacturing

cybersecurity

The topic of cybersecurity in manufacturing is something most companies only give thought to when an issue arises. Experience shows, many of these attacks happened to large retail organizations that process millions of financial transactions. For business owners within the industrial and manufacturing industries this preference has offered a measure of assurance, if not security. The reason being, many hackers had little interest in tampering with the systems used in these industries.

This is now a false sense of security. A report from Kaspersky Labs, a global cybersecurity company, said that manufacturing companies account for one-third of all attacks. Kaspersky Labs cited an uptick in invasions of Operational Technology (OT), including industrial control systems (ICS) and supervisory control and data acquisition programs (SCADA). OT systems control the management of production lines, monitoring of gas and oil, and the control of other operations. During 2017, Kaspersky Labs cited attacks on ICS and SCADA, including some 18,000 different modifications of malware, according to a report in Tech Republic.

Changing Focus

Kaspersky Labs, which protects corporate systems, data and processes in public sector organizations and smaller businesses, said hackers are switching their focus. These changes could include anything from ransomware to the theft of intellectual property (IP) and most recently crypto mining, which creates a slow, yet steady, stream of stolen funds.

Hackers are constantly shifting their focus, looking for organizations with vulnerabilities such as recent targets in the industries of defense and finance as well as academia. In 2017, energy and industrial firms, petrochemical companies and manufacturing were also targets. In these cases, they chose IP theft as their weapon of choice, using the theft to gain copies of successful products or to gain competitive advantage in the marketplace. IP theft negates the valuable time and money spent on R&D, cutting into margins and competitive advantage.

Damage Control

With cyberattacks becoming an increasingly real issue, it’s critical for manufacturers to look for ways to improve all levels of security within the business. Now more than ever, manufacturers need to apply ICS and SCADA to protect systems against intentional or accidental security threats coming from inside or outside the organization.

To create a more secure environment, it’s suggested that manufacturers assess their current OT and IT processes and determine where upgrades need to be made. This will likely include adding layers of additional security throughout the organization. Ongoing and frequent assessments will help determine if a company can evolve and survive the newest hacking targets.

Secure Steps to Consider

Use intrusion detection and a firewall help protect the perimeter from an outside attack.

Secure communications through a virtual private network (VPN) and/or use Secure Sockets Layer (SSL).

Increase security by installing antivirus and host-based intrusion detection software.

Control security by limiting access to network elements and applications.

Protect the physical surroundings using locks and alarm monitoring systems.

 

This article is brought to you by The Cleveland Deburring Machine Company. CDMC can provide a deburring for gears, sprockets, aerospace and defense, automotive deburring, power transmission, powdered metals, fluid power and custom deburring applications. Our no-charge application evaluation includes a detailed report and process description in as little as 3 to 5 business days. Contact CDMC today and speak with one of our experts!

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