We live in an age of global manufacturing. While this offers an opportunity to work with a broader range of people across the world, it also means that manufacturing standards of those products are reliant on the manufacturer doing the work. Standards of work often vary from manufacturer to manufacturer and country to country. One example of this is the determination of what’s considered “burr free.” Depending on the manufacturer and the product(s) being deburred, this could mean anything from the removal of burrs that can be seen by the human eye to stricter standards employing total product quality inspections.
What’s not always understood is that shifting definitions tend to produce very different outcomes that don’t always meet the quality and safety concerns of customers. As a trusted designer and manufacturer of deburring solutions, we at CDMC believe deburring standards should meet a stricter standard. This is not only because of the potential for burrs and sharp edges to create safety issues on the manufacturing floor, it’s because deburring is the final step in manufacturing. A step that can extend the life of machines in the plant. Safety hazards, environmental concerns and unexpected downtime in the form of broken machines do not bode well for the company, its employees or the bottom line.
Standardization of deburring as it pertains to the appearance of the finished product is extremely important. Thankfully, there are a range of processes such as those offered by CDMC that are designed to minimize burrs through tool and process design. Determining the right manufacturing process can help eliminate burr properties such as roughness, shape, thickness and location, in addition to eliminating the troublesome build-up of burrs on gears and sprockets.
Eliminating burrs through these various proven processes can improve edge fitting interference in product assembly, eliminate jamming of mechanisms along the assembly line, decrease wear on parts, improve seals where seams join and minimize unnecessary cuts and bruising for workers on the line. Deburring using a range of surfaces including silicon carbide and diamond brushes is a reliable way to remove troublesome burrs.
CDMC Deburring Options
Model 5000 – deburrs parallel-axis gears with consistent, repeatable results
Model 1220 – uses a large diameter nylon radial brush for ring gears up to 15” in diameter
Model 3000 – perfect for standard bevel gears up to 48” in diameter
Deburring is a critical aspect of quality manufacturing processes and one that should not ever be overlooked. Cleveland Deburring Machine Company (CDMC) offers customers around the world reliable, consistent and repeatable deburring processes.