Category Archives: Abrasive Brush Machining

Centered Powdered Metal Brush Deburring

The power of abrasive materials is well documented. The powerful effects available from repeatedly rubbing and cutting into a surface with an abrasive substance are instrumental to the manufacturing industry through centered powdered metal brush deburring. One of the most consistent ways to achieve repeatable and consistent metal brush deburring is with the use of nylon-based abrasive brushing systems.

Consistent Action

To achieve the consistent results possible through abrasion, nylon-based abrasive brushing systems use brush filaments coated with abrasive elements such as ceramic media, diamond, Cubic Boron Nitride or silicon carbide. Extrusion of the elements creates an abrasive element on each of the brush filaments, each having the ability to provide everything from gentle to aggressive abrasion. Unlike a brush that runs across the teeth or through the hair, the abrasive filaments present in abrasive brush machining wear naturally, exposing fresh abrasive filament through the abrasive action. This versatility makes it a smart choice for machining processes that require a consistent approach like the deburring the edges of centered powdered metal parts.

Types of Abrasive Brush Machining

Radial or wheel

Disc or cup

Bottle

Other shape

Customizable Powdered Metal Brush Deburring Options

In order to achieve consistent results with high tolerance control it’s important to control variables. By understanding the unique needs of deburring powdered metal parts, Cleveland Machine Deburring Company (CDMC) can offer precision machining with tolerances of .0001”. CDMC’s specialized machines offer the option to create endless combinations using the variables of density, diameter, configuration and trim length. Manufacturers can choose bristles for these operations that are round, rectangle or crimped with additional customizations of grit size, filament diameter and ratio of abrasive grains to nylon also available.

If you need a smart and reliable centered powdered metal brush deburring solution, talk to the deburring solution experts at The Cleveland Deburring Machine Company. We can provide for a custom-tailored solution for gears, sprockets, aerospace and defense, power transmission, powdered metals, fluid power and custom applications. Our no-charge application evaluation includes a detailed report and process description in as little as 3 to 5 business days. Contact CDMC today for a deburring machine that’s right for you.

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CDMC Abrasive Brush Machining Solutions

Precision machining can be accomplished with a nylon brush based system. It is a process that is consistent, reliable, and repeatable via the use of a deburring machine designed and developed by the Cleveland Deburring Machine Company (CDMC). In this blog article, we’ll give an overview of the versatility of nylon brushes in the precision brush machining process, as well as some of the deburring machines that have been developed by CDMC to this end.

CDMC has been in the business of defining and addressing problems and challenges in the edge finishing and precision machining industry for years. The use of nylon abrasive brushes have been a great benefit to CDMC clients from all markets and industries – especially given that the nylon brush media used in many of our brush machining systems can be custom developed to the specifications outlined by the client.

Abrasive nylon brushes make for an incredibly reliable machining media, due to the fact that they can be manufactured for nearly any specific need. Nylon abrasive brushes are made from a nylon carrier that is extruded with an abrasive grain. Some common types of abrasive grain include ceramic media, cubic boron nitride (CBN), diamond, and silicon carbide. When the abrasive material is mixed with the nylon carrier and extruded into abrasive brush filaments, the resulting brush is a composite of nylon and grain – a brush that doesn’t lose its abrasive properties even as the filaments themselves wear down during use.

Nylon brush media can be designed with many configurations in mind. The brushes themselves can be radial, disc, bottle type, or many other shape configurations. In addition, the physical aspects of each brush (diameter, density, configuration, trim length) can be designed or adjusted to perform in almost any brush machining capacity. Nylon bristle filaments can be rounded, crimped, or rectangular, and the filaments can be almost any composition of nylon and abrasive grain. The brush and filament configurations are almost endless, but the result is one that provides a specific brush machining function tailored to the need of the client.

When it comes to the deburring machines that make abrasive brush machining hassle free, CDMC has a number of machines that have been meticulously designed to handle the job expertly. The OLS Model 2003-GB and the OLS Model Mag 1/C are both examples of deburring machines that are cost-effective, time-reducing, and capable of complementing a number of different types of workpieces. Each has its own unique specifications, and CDMC always recommends that potential clients contact CDMC to discuss specific deburring or machining needs, but each machine is quite capable of handling many different workpiece types. As stated earlier, each machine is unique. Although designed to be an operator-loaded machine, the OLS Model 2003-GB can be adapted to accommodate robotic loading and unloading. And the OLS Model Mag1/C was specifically designed for portability, as well as ease of integration into existing manufacturing bays.

Each of these models and more are available from the Cleveland Deburring Machine Company today. Our company has earned itself a name for custom-tailoring deburring solutions to a wide variety of client needs. Contact CDMC for a solution tailored to your needs.

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